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 Innovator 100
Pilot Scale Production – External Heat Exchanger
The STT® system is a combination of patented processes
and equipment for the manufacture of chemicals and pharmaceuticals. The
Innovator® Series of reactors is well suited for pilot scale production
and process optimization.
The Innovator® 100 type reactor is designed for general
early stage research through development phase efforts where there is
a need to quickly identify and confirm the validity of a reaction as
well as to obtain significant amounts of product for testing and client
evaluation. The Innovator® 100 was developed to minimize the amounts
of chemicals in the reactor at any given time, so it is a good choice
for applications where the reactants are hazardous (explosive or toxic).
Even though the reactor is small, it has been constructed using the same
design principles that would be used for a commercial reactor, and processes
can be easily scaled to pilot plant through commercial sized production
output.
| Dimensions (Foot Print): |
W x L x H |
| Floor Model – Vertical (a) |
24" x 30" x 62"
61 cm x 76 cm x 157 cm |
| Floor Model – Horizontal (b) |
24" x 30" x 56"
61 cm x 76 cm x 142 cm |
| Bench Model (b) |
21" x 21" x 36"
53 cm x 53 cm x 91 cm |
| Weight: |
350-500 lb
136-227 Kg |
| Electrical Components Specifications |
| Power Requirements |
208-230 V, 3 Phase, 30 A (c) |
| Motor Ratings |
3, 5, 7.5 and 10 HP
motor options (c) |
| Motor Classification |
Explosion Proof, Class 1 Group D, Class II Groups F & G |
| Control Panel |
Intrinsically Safe (d) |
| Materials of Construction Options (for
wetted surfaces) |
316L SS
Titanium |
Hastelloy®C
Client’s choice |
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Typical Seal Parameters
Standard Seal
Triple Lip
45-50 PSIG
130°C
5,000 RPM
Optional Seals
Double Mechanical Liquid
500 PSIG
275°C
5,000 RPM
Gas Mechanical
600 PSIG
160°C
5,000 RPM
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The maximum temperature, pressure and rotor RPM values are interdependent.
The specifications provided here are general
and Kreido Laboratories should be contacted for application recommendations
when desired values fall out of the recommended range.
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| Design Specifications |
| Stator Inner Diameter (ID) |
1.875", 47.63 mm |
| Rotor Working Length |
7.438", 18.89 cm |
| Typical Rotor Outer Diameters (OD) |
1.840"
46.74 mm |
1.845"
46.86 mm |
1.850"
46.99 mm |
1.855"
47.12mm |
| Gap |
0.0175"
0.44mm |
0.0150"
0.38mm |
0.0125"
0.32mm |
0.0100"
0.25mm |
| Resulting Total Cavity Volume |
16.7 ml |
14.9 ml |
13.1 ml |
11.9 ml |
| Resulting Working Volume (e) |
12.4 ml |
10.6 ml |
8.7 ml |
6.8 ml |
| Entry Port Configuration |
2 ports standard, 1 at tip of rotor and 1 on flat of
rotor (see illustration) where working volume begins. Other configurations
are available as custom options. |
| Exit Port Placement |
Standard as illustrated |
| Operational Specifications |
| Rotation Rate |
Maximum of 5,000 RPM |
| Heat Exchanger – Required Pumping Volume |
5 GPM (18.9 LPM) minimum at 20 PSIG |
| Notes |
| (a) |
Floor models are on castors with screw jacks for easy movement,
leveling and stabilization. |
| (b) |
Bench model is designed for use on a bench in a fume hood and has
no castors. |
| (c) |
Specific requirement will change based on seal design (see reverse
side) and application requirements. Specifications listed here are
for a Triple Lip Seal. |
| (d) |
Explosion Proof construction (with nitrogen purge) can be provided. |
| (e) |
Working Volume is based on the Rotor Working Length, the Rotor
OD and the Gap where Gap = 1/2 (Stator ID – Rotor OD). Custom
Gap configurations can be provided but not with Gaps less than 0.010" or
0.25 mm. |
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