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 Innovator 200
Pilot Scale – Internal & External Heat Exchanger
The
STT® system is a combination of patented processes and equipment
for the manufacture of specialty chemicals as well as generic and branded
pharmaceuticals. The Innovator® Series is well suited for pilot scale
production and process optimization.
The Innovator® 200 is similar
to the Innovator® 100, but with
a slightly larger volume and both internal and external heat exchangers
for improved temperature control. Like the Innovator® 100, it is
designed for early stage research through development phase efforts where
there is a need to quickly identify and confirm the validity of a reaction
as well as to obtain significant amounts of product for testing and client
evaluation. The Innovator® 200 was developed to minimize the amounts
of chemicals in the production system at any given time, so it is a good
choice for applications where the reactants are hazardous (explosive
or toxic). Even though the footprint is small, it has been constructed
using the same design principles that would be used for a commercial
system, and processes can be easily scaled to pilot plant through commercial
sized production output.
| Dimensions (Foot Print): |
W x L x H |
| Floor Model – Vertical (a) |
24" x 30" x 62"
61 cm x 76 cm x 157 cm |
| Floor Model – Horizontal (a) |
24" x 30" x 57"
61 cm x 76 cm x 144 cm |
| Weight: |
350-500 lb
136-227 Kg |
| Electrical Components Specifications |
| Power Requirements |
208-230 V, 3 Phase, 30 A (b) |
| Motor Ratings |
5 HP (Standard) –
7.5 & 10 HP motor option (b) |
| Motor Classification |
Explosion Proof, Class 1 Group D, Class II Groups F & G |
| Control Panel |
Intrinsically Safe (c) |
| Materials of Construction Options (for
wetted surfaces) |
316L SS
Titanium |
Hastelloy®C
Client’s choice |
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Typical Seal Parameters
Standard Seal
Triple Lip
45-50 PSIG
130°C
5,000 RPM
Optional Seals
Double Mechanical Liquid
500 PSIG
275°C
5,000 RPM
Gas Mechanical
600 PSIG
160°C
5,000 RPM
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The maximum temperature, pressure and rotor RPM values are interdependent.
The specifications provided here are general
and Kreido Laboratories should be contacted for application recommendations
when desired values fall out of the recommended range.
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| Design Specifications |
| Stator Inner Diameter (ID) |
2.530", 64.26 mm |
| Rotor Working Length |
11.98", 30.43 cm |
| Typical Rotor Outer Diameters (OD) |
2.495"
63.37 mm |
2.500"
63.50 mm |
2.510"
63.75 mm |
| Gap |
0.0175"
0.44 mm |
0.0150"
0.38 mm |
0.0100"
0.25 mm |
| Resulting Total Cavity Volume |
38.6 ml |
34.6 ml |
26.6 ml |
| Resulting Working Volume (d) |
27.2 ml |
23.0 ml |
15.0 ml |
| Entry Port Configuration |
2 ports standard, 1 at tip of rotor and 1 on flat of
rotor where working volume begins. (Optional 3-port system is illustrated) |
| Exit Port Placement |
Standard as illustrated |
| Operational Specifications |
| Rotation Rate |
Maximum of 5,000 RPM |
| Heat Exchanger – Required Pumping Volume |
5 GPM (18.9 LPM) minimum at 20 PSIG |
| Notes |
| (a) |
Floor models are on castors with screw jacks for easy movement,
leveling and stabilization. |
| (b) |
Specific requirement will change based on seal design and application
requirements. Specifications listed here are for a Triple Lip Seal. |
| (c) |
Explosion Proof construction (with nitrogen purge) can be provided. |
| (d) |
Working Volume is based on the Rotor Working Length, the Rotor
OD and the Gap where Gap = 1/2(Stator ID – Rotor OD). Custom
Gap configurations can be provided but not with Gaps less than 0.010" or
0.25 mm. |
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